How to control the Stack Quantity level in a Container

How to control the Stack Quantity level in a Container

Containers can be set to limit the stacking level of Products loaded into them

There is no limit for the  stacking quantity level in a Container by default.

Here is a Sample Load of where the stacking level reaches 6. There are 100 products to load, 25 of each color.



Here is the Sample Load re-optimized to have the Container stack no higher than 2 levels. The rest of the Products are loaded into a second container.



A Container's Product stacking level cannot be controlled with a Product's Maximum Stack rule

A Product's stacking can be controlled by its Product attribute Maximum Stack; however, Maximum Stack only limits how many it can stack on itself.



Setting Maximum Stack to 2 for four different Products does not prevent these four Products from stacking 8 levels high, four stacks of 2s if the height of the container is tall enough.

Here is the Sample Load re-optimized after Maximum Stack is set to 2 for each Product. The Maximum Stack rule of 2 only limits products to stacking up to 2 on themselves.



Product Maximum Stack of 2 rule is working above. No Products is stacked more than 2 on itself; however, the Container is not limiting the stacking quantity of Products. The Container above has Products stacked up to 5 levels.  
  
Limit the stacking quantity level in a Container with the General Maximum Stack Quantity Setting.

The General Maximum Stack Quantity is in the Setting's Client Specific tab

The Client Specific tab is unavailable by default. The "Let the software show Client Specific Data" box must first be checked before this tab is available in the Settings area.

Show this tab by: 1) click Options menu, 2) click Default tab, and 3) check the Client Specific Data box in the "Let the software show .." area



The Client Specific tab will now be available in the list of Setting tabs here.



Use the General Max Stack Quantity Setting rule to limit the Product stacking level in a Container

Once Cube-IQ is showing the Client Specific tab, the General Max Stack Quantity can be changed from the 999999 default to 2.

Change this setting by: 1) click Settings menu, 2) click Client Specific tab, and 3) type 2 in the General Max Stack Quantity field



Here is the Sample Load again optimized after General maximum stack quantity is set to 2.



Two containers are used above to accommodate having Products stack no higher than 2 levels.


    • Related Articles

    • How to control product stacking using the Stacking Matrix

      Cube-IQ can stack fragile products automatically on top of medium and heavy products. Below is a load where products are poorly stacked on top of each other, products have not been assigned stack codes. Green heavy box of metal pewter mugs are ...
    • How to set Product Max supported weight

      Products can be limited by the weight of how much other Products are stacked on top of it Here is a Sample Load of 4 Product Ids. The blue Products can only support other Products to a Max. limit of 100 lbs. in this sample. The weights of the yellow ...
    • How to divide Containers into Zones

      Cube-IQ can define areas in a Container as Zones. Zones are defined areas in a Container to control which products are loaded based on Dimensions and Rules. Here is a an example of a Semi-Trailer Container. There are no Zones in the Semi-Trailer ...
    • How to ensure Products are stacked only on Products with the same Product ID

      Products can be configured to only stack on top of Products with the same Product ID. Here is an example of milk crates loaded on to a pallet where Products have not been configured to only stack on Products with the same Product ID. Although the ...
    • How to control maximum reach into back of container

      Cube-IQ can be configured to control how far back it can reach when it begins loading at the start of a new sequence. The load below illustrates where the orange boxes belonging to sequence 2 finished loading and where brown boxes belonging to ...